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    Extrusion & Structure

    Extrusion & Structure
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    1 in. Tee Gusset

    #am-4158
    $5.00
    (En stock)

    We are pleased to offer these new gussets that are suitable for 1" based building systems. These thoughtfully designed gussets are made from 1/8" thick 6061-T6 aluminum, which is a much stronger material than other 0.09" 5052 gussets. All of these framing gussets feature a 1" linear hole pattern, with holes suitable for either #10 screws or 3/16" rivets.

     

    On all of the angle gussets, a generous radius was used on the inside corner for maximum strength. The various angle gussets, along with the quad and tee gusset are used together to create structures and sub-assemblies for your robot. Our bearing and Sport gussets are perfect building blocks to create a massive variety of mechanisms and assemblies to suit your needs.

     

    Specifications

    • Hole Pattern: Plates feature 0.20 in. Holes on a 1 in. Center to Center Spacing
    • Material: 6061-T6 Aluminum
    • Thickness: 0.125 in

     

    Documents

     

    Layout Print(s)

    am-3860 90 Gusset REV2.PDF

    am-4158 1IN Tee Gusset.PDF

    am-4159 1IN Quad Gusset.PDF

    am-4160 1IN 30deg Gusset.PDF

    am-4161 1in 45deg Gusset.PDF

    am-4162 1in 60deg Gusset.PDF

    am-4163 1in 120deg Gusset.PDF

    am-4164 1in 135deg Gusset.PDF

    am-4165 1in 150deg Gusset.PDF

    am-4166 1IN Sport Double Bearing Mount.PDF

    am-4167 1IN 57Sport Side Mount Gusset.PDF

    am-4168 1IN Bearing Side Mount Gusset.PDF

     

    CAD File(s)

    am-3860 90 Gusset REV2.STEP

    am-4158 1IN Tee Gusset.STEP

    am-4159 1IN Quad Gusset.STEP

    am-4160 1IN 30deg Gusset.STEP

    am-4161 1in 45deg Gusset.STEP

    am-4162 1in 60deg Gusset.STEP

    am-4163 1in 120deg Gusset.STEP

    am-4164 1in 135deg Gusset.STEP

    am-4165 1in 150deg Gusset.STEP

    am-4166 1IN Sport Double Bearing Mount.STEP

    am-4167 1IN 57Sport Side Mount Gusset.STEP

    am-4168 1IN Bearing Side Mount Gusset.STEP

    1 x 1 Peanut Extrusion - 11.25 inch long

    #am-3395
    $10.00
    (En stock)

    Peanut Extrusion is the 1"x1" installment of our easy-to-use structure system. The profile of this extrusion looks like a peanut, and has two holes sized for 1/4-20 thread-forming screws. The added mid-spans are positioned to flank a pair of bolts that self thread into an adjoining piece pf Peanut Extrusion. These spans prevent the extrusion from getting crushed by over-tightening. Enjoy the ease of creating rigid corner joints without gussets, with a closed profile that prevents dust and debris build up. Whether you are making a table in your shop or a strong frame for a robot, this extrusion is the one for you!

     

    Walnut Extrusion is the 2"x1" iteration of the Peanut profile.

     

    Specifications

    • Height: 1.0 in.
    • Hole Size: Sized for 1/4-20 Thread-Forming Screw
    • Length: Selectable Above (+/- 1")
    • Material: 6063-T6 Aluminum
    • Wall Thickness: 0.050 in.
    • Weight Per Foot: 0.325 Pounds
    • Width: 1.0 in.

     

    Documents

    CAD File(s)

    am-3090-1 One Foot Peanut Extrusion.STEP

    Layout Print(s)

    am-3090 Peanut Extrusion.PDF

    1 x 1 Peanut Extrusion, 36" Silver (am-3090-3)

    #am-3090-3
    $21.00

    Peanut Extrusion is the 1"x1" installment of our easy-to-use structure system. The profile of this extrusion looks like a peanut, and has two holes sized for 1/4-20 thread-forming screws. The added mid-spans are positioned to flank a pair of bolts that self thread into an adjoining piece pf Peanut Extrusion. These spans prevent the extrusion from getting crushed by over-tightening. Enjoy the ease of creating rigid corner joints without gussets, with a closed profile that prevents dust and debris build up. Whether you are making a table in your shop or a strong frame for a robot, this extrusion is the one for you!

     

    Walnut Extrusion is the 2"x1" iteration of the Peanut profile.

     

    Specifications

    • Height: 1.0 in.
    • Hole Size: Sized for 1/4-20 Thread-Forming Screw
    • Length: Selectable Above (+/- 1")
    • Material: 6063-T6 Aluminum
    • Wall Thickness: 0.050 in.
    • Weight Per Foot: 0.325 Pounds
    • Width: 1.0 in.

     

    Documents

    CAD File(s)

    am-3090-1 One Foot Peanut Extrusion.STEP

    1 X 1 Peanut Extrusion, 72" Silver (am-3090-6)

    #am-3090-6
    $35.00

    Peanut Extrusion is the 1"x1" installment of our easy-to-use structure system. The profile of this extrusion looks like a peanut, and has two holes sized for 1/4-20 thread-forming screws. The added mid-spans are positioned to flank a pair of bolts that self thread into an adjoining piece pf Peanut Extrusion. These spans prevent the extrusion from getting crushed by over-tightening. Enjoy the ease of creating rigid corner joints without gussets, with a closed profile that prevents dust and debris build up. Whether you are making a table in your shop or a strong frame for a robot, this extrusion is the one for you!

     

    Walnut Extrusion is the 2"x1" iteration of the Peanut profile.

     

    Specifications

    • Height: 1.0 in.
    • Hole Size: Sized for 1/4-20 Thread-Forming Screw
    • Length: Selectable Above (+/- 1")
    • Material: 6063-T6 Aluminum
    • Wall Thickness: 0.050 in.
    • Weight Per Foot: 0.325 Pounds
    • Width: 1.0 in.

     

    Documents

    CAD File(s)

    am-3090-1 One Foot Peanut Extrusion.STEP

    Layout Print(s)

    am-3090 Peanut Extrusion.PDF

    1/2" Churro, Purple 3 FT /- 0.125" (am-3101-3_Purple)

    #AM-3101-3_PURPLE
    $25.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, Red 3 FT /- 0.125" (am-3101-3_Red)

    #AM-3101-3_RED
    $25.00
    (0 En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro Tube 24.25" +/- 0.125" (am-2974)

    #am-2974
    $12.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 1 FT +/- 0.125" (am-3101-1)

    #AM-3101-1
    $9.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 11.25 in. (am-3398)

    #am-3398
    $8.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 2.480 in. (am-3398)

    #am-3399
    $4.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 3 FT +/- 0.125" (am-3101-3)

    #AM-3101-3
    $15.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 3.375" +/- 0.125" (am-2569)

    #am-2569
    $6.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 3.875" +/-0.125" (am-3087)

    #AM-3087
    $6.00

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, 6 FT +/- 0.125" (am-3101-6)

    #AM-3101-6
    $28.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, Black 3 FT /- 0.125" (am-3101-3_Black)

    #AM-3101-3_BLACK
    $25.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft

    1/2" Churro, Blue 3 FT /- 0.125" (am-3101-3_Blue)

    #AM-3101-3_BLUE
    $25.00
    (En stock)

    Churro is a versatile extruded aluminum hex profile. The outside of this part is a 1/2 in. hex with small concave dimples which act as weight savings. There is an inside hole is sized at 0.2 in. in order to fit 1/4-20 thread forming screws. No tapping or threading is needed, as long as a thread forming screw is used. The outside hex size fits a 1/2 in. wrench or socket. 

    The 3-foot churro, our most popular length and the best value on shipping, is available anodized in red, blue, purple, gold and black to dress up your robot. Anodized finish is hardy and doesn't flake off or add thickness like paint, but it is possible for a scratch to expose the bare metal beneath. Take basic precautions in your shop like watching for sharp tools or overtightening this churro in a vise.

    Specifications:

    • Material: 6005A Aluminum
    • Inside diameter: 0.231 in.
    • Outside width: 0.495 in. Hex, across flats
    • Length: Selectable Above
    • Weight: 0.16 lbs/ft